Food Safety That Never Takes a Break.
AI-powered contamination detection, fill verification, and hygiene compliance that monitors every product on every line. Your always-on food safety auditor.
Get a Free AssessmentThe Challenge
Food and beverage manufacturers in Australia and New Zealand operate under some of the world's strictest safety regulations. A single contamination incident can result in product recalls costing millions, brand damage that takes years to recover from, and in the worst cases, harm to consumers. Yet most food safety inspection still relies on human eyes, clipboards, and spot checks.
Contamination Risk
Foreign objects on production lines are difficult to spot at speed. A single missed contaminant can trigger a recall affecting thousands of units across multiple retailers and export markets.
Compliance Burden
HACCP documentation, FSANZ requirements, and export certification demand meticulous record-keeping. Manual documentation is time-consuming, error-prone, and difficult to verify during audits.
Hygiene Inconsistency
PPE compliance in food zones depends on supervisor vigilance. Staff remove hairnets, forget gloves, or enter restricted areas without proper gear. Manual monitoring cannot cover every entry point at all times.
Our Solution
Industrial AI transforms your existing camera infrastructure into an intelligent food safety system. Our computer vision models are trained specifically for food and beverage environments, detecting contamination, verifying packaging, and monitoring hygiene compliance continuously without interruption.
Contamination Detection
Real-time detection of foreign objects on conveyors and production surfaces. The AI identifies materials that do not belong, triggering immediate alerts and automated rejection.
Fill Level Verification
Precise measurement of fill levels in bottles, cans, and containers at full line speed. Catches underfills that breach regulations and overfills that waste product.
Automated HACCP Documentation
Every critical control point inspection is logged automatically with image evidence, timestamps, and results. Compliance reports generated on demand for auditors and regulators.
Food & Beverage Use Cases
Foreign Object Detection
Identify foreign materials on conveyors, in hoppers, and on product surfaces. Detect items such as metal fragments, plastic pieces, insects, and other contaminants before they enter packaging.
Fill Level Monitoring
Camera-based fill verification for bottles, cans, jars, and pouches. Calibrated to your specific tolerances with alerts for both underfill and overfill conditions.
Packaging Integrity
Inspect seals, closures, tamper-evidence features, and overall packaging condition. Detect damaged cartons, improperly sealed bags, and missing closures before dispatch.
Hygiene PPE Compliance
Monitor food production zones for hairnets, gloves, aprons, beard snoods, and other required PPE. Real-time alerts when non-compliance is detected at entry points or within zones.
Product Sorting & Grading
Automated sorting by size, colour, shape, and grade. Particularly valuable for fresh produce, seafood, and any product with visual quality grades that affect pricing.
Date & Label Verification
Verify best-before dates are printed correctly and legibly, correct labels are applied to correct products, and allergen information matches the product. Prevent costly mislabelling incidents.
Clean-in-Place Verification
Visual verification that cleaning procedures have been completed correctly. Detect residue, standing water, and surface contamination on equipment surfaces post-cleaning.
Temperature Zone Monitoring
Visual monitoring of cold chain areas including door-open duration, personnel movement in temperature-controlled zones, and visual gauge readings on refrigeration equipment.
The AI Advantage
Replace the clipboard with confidence. AI-powered food safety monitoring creates an unbroken chain of evidence that no manual system can match.
Zero Gaps in Monitoring
Every product, every minute, every shift. No break coverage gaps, no reliance on spot checks. Continuous monitoring that regulators and customers can trust.
Instant Traceability
When an issue is detected, trace it back instantly with image evidence and timestamps. Narrow recall scope from entire production runs to specific batches, saving millions.
Export-Ready Documentation
Automated compliance records that satisfy FSANZ, MPI New Zealand, and international food safety requirements. Documentation that strengthens export market access.
Works With Existing Infrastructure
Integrates with your current cameras, production management systems, and compliance workflows. Edge processing keeps all data on-site with no cloud dependency.
Return on Investment
Food and beverage clients typically achieve ROI within 6-12 months through prevented contamination incidents, reduced product waste from overfills, eliminated manual inspection labour, and significantly lower compliance administration costs.
Frequently Asked Questions
How does AI detect contamination in food production?
Computer vision cameras positioned above conveyors and processing areas analyse products in real-time. The AI is trained to recognise foreign objects, discolouration, and contamination that differs from expected product appearance. Detection happens in milliseconds, triggering rejection mechanisms before contaminated products proceed further down the line.
Does the system support HACCP and food safety compliance?
Yes. The system generates timestamped inspection records with image evidence for every critical control point monitored. This documentation supports HACCP plans, FSANZ requirements, and MPI standards. Compliance reports are generated automatically, significantly reducing the administrative burden of food safety documentation.
Can AI verify fill levels in bottles and containers?
Absolutely. Computer vision accurately measures fill levels across bottles, cans, pouches, and other containers. The system detects underfills (regulatory risk) and overfills (product waste) and can be calibrated to your specific tolerances. It works at full production speed without slowing the line.
How does the hygiene compliance monitoring work?
Cameras at entry points and within production zones monitor staff for required PPE including hairnets, gloves, aprons, and beard snoods. The system alerts supervisors in real-time when non-compliance is detected, and logs every instance for audit purposes. This replaces relying on manual checks that are inconsistent and easy to bypass.
Ready to Modernise Your Food Safety?
Start with a free consultation. We will assess your production environment and show you exactly how AI vision can strengthen food safety, reduce compliance overhead, and protect your brand.