Every Scoop Counted.
Every Load Documented.
AI-powered load verification and safety monitoring for mines and quarries. Proven technology that eliminates revenue leakage and strengthens safety compliance.
Get a Free AssessmentThe Challenge
Quarries and mining operations across Australia and New Zealand face a common problem: they do not have reliable, independent data on what is leaving their site. Manual scoop counting is inaccurate. Paper dockets get lost. Weighbridge data alone does not tell the full story. Meanwhile, safety compliance depends on supervisors being in the right place at the right time.
Revenue Leakage
Without accurate, independent load counting, quarries lose revenue through under-reporting, lost dockets, and disputes with hauliers. Even a 5% counting error on a busy site adds up to significant annual losses.
Safety Blind Spots
Large sites with multiple active zones make it impossible for safety officers to monitor everywhere simultaneously. Exclusion zone breaches, missing PPE, and near-misses go undetected and undocumented.
Operational Guesswork
Without real-time data on truck turnaround times, loader efficiency, and stockpile levels, operational decisions rely on estimates and gut feel rather than hard evidence.
Our Solution
Our Quarry Vision system, proven in real-world deployment with 88.8% accuracy, uses computer vision to count every scoop, document every load, and monitor safety compliance across your entire operation. Digital load dockets replace paper. Real-time dashboards replace guesswork.
Automated Scoop Counting
AI-powered cameras count every loader bucket, tracking scoops per truck with timestamped image evidence. No more relying on operator self-reporting or manual tallies.
Digital Load Dockets
Every load generates a digital docket with timestamp, scoop count, loader identification, and truck identification. Dockets are stored digitally and cannot be lost, altered, or disputed.
Real-Time Safety Monitoring
Monitor exclusion zones, PPE compliance, and vehicle movements across the site. Immediate alerts for safety breaches with full image documentation for incident records.
Mining & Quarry Use Cases
Load Verification & Scoop Counting
Automated counting of loader buckets per truck with 88.8% proven accuracy. Each scoop captured with timestamp and image evidence, feeding directly into digital load dockets.
Truck Queue Management
Monitor truck queues and turnaround times in real-time. Identify bottlenecks, optimise loading sequences, and reduce idle time that costs fuel and productivity.
Stockpile Volume Estimation
Camera-based stockpile monitoring that estimates volume and tracks changes over time. Compare visual estimates against dispatch records for inventory reconciliation.
Exclusion Zone Monitoring
Detect personnel entering danger zones around active machinery, blast areas, and high-wall faces. Immediate alerts enable rapid response before incidents occur.
PPE Compliance
Monitor for hard hats, high-visibility vests, safety boots, and other required PPE across the site. Document compliance rates for safety reporting and regulatory requirements.
Equipment Utilisation Tracking
Track loader, excavator, and truck utilisation through visual monitoring. Measure active operating time versus idle time to optimise fleet efficiency and justify equipment investments.
Dust & Environmental Monitoring
Visual assessment of dust levels across the site to support environmental compliance. Document dust suppression activities and identify areas requiring attention.
Vehicle & Personnel Tracking
Monitor vehicle movements across the site for traffic management, speed compliance, and incident investigation. Track personnel locations for emergency mustering and safety management.
The AI Advantage
An independent, automated system that counts every load and monitors every zone. It does not forget, does not lose dockets, and cannot be influenced.
Independent Verification
AI provides an independent record that cross-references with weighbridge data. Resolve disputes with hauliers using timestamped image evidence rather than conflicting recollections.
Complete Safety Audit Trail
Every safety event is documented automatically. When regulators ask for evidence of safety monitoring, you have a comprehensive, timestamped record with images.
Built for Harsh Environments
Our systems are proven in real quarry conditions. Dust, rain, vibration, and extreme temperatures. Edge processing on-site means no reliance on internet connectivity.
Real-Time Operational Data
Live dashboards showing truck counts, queue times, loader efficiency, and safety status. Make informed operational decisions based on data, not estimates.
Return on Investment
Quarry operators typically recover the system cost within the first year through eliminated revenue leakage, reduced safety incidents, and operational efficiency gains from real-time data.
Proven in the Field: Quarry Vision Case Study
Our Quarry Vision system has been deployed and validated in real-world quarry operations, achieving 88.8% accuracy for automated scoop counting with digital load docket generation. Read the full case study to see how AI transformed load management at an operational quarry site.
Read the Case StudyFrequently Asked Questions
How does AI load verification work at a quarry?
Cameras positioned at loading points capture images of each loader bucket and truck tray. The AI analyses load volume, counts scoops per truck, and estimates tonnage based on material density profiles. Each load is documented with timestamped images and a digital load docket, replacing manual counting and paper dockets.
What accuracy does the Quarry Vision system achieve?
Our Quarry Vision system has demonstrated 88.8% accuracy in real-world deployment for automated scoop counting and load verification. The system continuously improves as it processes more loads and can be calibrated for specific material types and loader configurations.
Can AI monitor safety compliance at mining sites?
Yes. Computer vision monitors exclusion zones, detects personnel without required PPE, tracks vehicle movements, and identifies safety incidents in real-time. The system provides immediate alerts and creates a complete safety compliance audit trail with image evidence.
Does the system work in harsh mining environments?
Absolutely. Our systems are designed for harsh industrial environments including dust, vibration, extreme temperatures, and rain. Cameras are housed in protective enclosures, and edge computing hardware is rated for industrial conditions.
How does AI help prevent revenue leakage at quarries?
Revenue leakage occurs when loads are under-counted, material is dispatched without proper documentation, or truck turnaround data is inaccurate. AI vision provides an independent, automated count of every scoop and every truck, creating digital dockets that cannot be lost or altered.
Ready to Eliminate Revenue Leakage?
Start with a free site assessment. We will show you exactly how AI vision can improve load accountability, strengthen safety compliance, and deliver real-time operational intelligence for your quarry or mine.